Tune-Up and Wheel Alignment
ENGINE IDENTIFICATION B6 (1)  
CAPACITY (litres) 1.597  
COMPRESSION RATIO (:1) 9.4  
DEVELOPED KILOWATTS @ rpm 85 @ 6 500  
TORQUE (Nm) @ rpm 130 @ 5 500  
VALVE CLEARANCES Hydraulic lash adjusters  
     Inlet (mm)    
     Exhaust (mm)    
COMP. PRESSURE (kPa) 930-1 320  
     Maximum Variation (kPa) 200  
IGNITION SYSTEM    
SPARK PLUGS NGK BKR5E-11† NGK BKR6E-11†
     Gap (mm) 1.0-1.1 1.0-1.1
     Torque (Nm) 17-25 17-25
IGNITION SYSTEM Distributorless Ignition System (2)  
     Ignition Signal Location Crankshaft  
COIL Mitsubishi  
     Model or Service Number F-585  
     Primary Resistance 0.78-0.98  
     Secondary Resistance 11.2-15.2 kohms  
TIMING SETTING    
     Degrees B.T.D.C. (@ idle) 10 @ idle (3)  
FUEL SYSTEM Multi-point Fuel Injection  
FUEL PUMP Electric in tank  
     Regulated Pressure (kPa @ rpm) 265-314 @ idle  
     Unregulated Pressure (kPa @ rpm) 440-590 @ 12 volts (4)  
     Volume (L/min @ rpm) NS  
FUEL INJECTOR    
     Volume (ml/min @ rpm) NS  
CO%-Air Fuel Ratio (:1) Non-adjustable (2)  
MIXTURE SCREW Sealed  
IDLE SPEED (rpm) 850±50 (3) (2)  
     Fast idle speed (rpm) NS  
CHARGING SYSTEM    
BATTERY Polarity Negative  
SAA Assembly 12-1  
     Cold Cranking Amps NS  
     Ampere Hours 32  
BELT TENSION Used 9-10 mm (5)  
ALTERNATOR/GENERATOR Mitsubishi  
     Model or Service Number A5T01577  
     Output (A @ rpm @V) 60 @ 2 500 @ 14.0 (6)  
     Field Resistance (ohms) 3.5-4.5  
REGULATOR Mitsubishi  
     Model or Service Number Integral  
     Voltage Regulator (° C) 14.1-14.7 @ N.O.T.  
WHEEL ALIGNMENT Unladen  
     Front Caster +4º30'±45'  
     Front Camber +0º24'±45'  
     Front Toe-in (mm) 3±3 (0º29'±29')  
     Toe-Out on Turns    
     Outside Wheel 32º32'±2º  
     Inside Wheel 37º23'±2º  
     Steering Axis Inclination 11º20'  
     Rear Camber -0º43'±30' (7)  
     Rear Toe-in (mm) 3±3 (0º18'±18')  
TORQUE SPECIFICATIONS    
     Cylinder Head Cover (Nm) 5-9  
     Camshaft Bearing Caps (Nm) 11-14  
     Cylinder Head (Nm) 76-81 (8)  
     Inlet Manifold (Nm) 20-25  
     Exhaust Manifold (Nm) 40-45  
     Con-rod Bearings (Nm) 50-54  
     Main Bearings (Nm) 54-59 (8)  
     Pressure Plate to Flywheel (Nm) 18-26  
     Flywheel to Crankshaft (Nm) 96-103  
     Flexiplate to Crankshaft (Auto.) (Nm) NA  
NOTES
† Denotes other makes or types may be used. Figures shown are for the unit listed ONLY. Alternate units may be listed in other Model Series'
  1. On vehicle identification plate located on firewall. Engine number stamped on ri ght hand rear side of engine block.
  2. A microprocessor continuously controls ignition timing, fuel injection quantity, exhaust emissions and idle speed. Specialised equipment and procedures are requ ired when diagnosing faults, otherwise damage to components will result.
  3. With the 'TEN' and 'GRD' terminals of the diagnotic terminal bridged. Located on the R.H. guard.
  4. Maximum fuel pump output pressure
  5. New, 5.5-7 mm. Air-conditioning and/ or power steering: Used, 9-10 mm; New, 8-9 mm. Deflection methord used under a 98 N load.
  6. Engine rpm shown.
  7. Maximum variation between sides must not exceed 1º.
  8. Tighten evenly in two or three steps.

 

Tyre Pressure kPA
  Normal Load Full Load
Front Rear Front Rear
185/65 R 14 82H 180 180    

 

 

Timing Belt

 

Service Information
      Months 6 12 18 24 30 36 42 48 54 60 Lube
      km x 1000 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75  
    UNDER VEHICLE SERVICE    
1 § CRANKCASE Drain and refill x x x x x x x x x x  
2   Oil filter Replace   x   x   x   x   x  
    COOLING SYSTEM Inspect   x   x   x   x   x  
      Drain and flush       x       x     35% RA
    Front suspension including ball joints Inspect       x       x      
    Drive shaft dust boots Inspect       x       x      
    Front wheel bearings Repack AS REQUIRED  
    BRAKES:    
    Disc(s) Inspect pads, replace as required   x   x   x   x   x  
    Hydraulic pipes and hoses Inspect   x   x   x   x   x  
    Hydraulic system Change fluid       x       x     BF
    Parking brake Check operation   x   x   x   x   x  
    Tyres Inspect   x   x   x   x   x  
      Rotate, then balance AS REQUIRED  
    Front wheel alignment Check AS REQUIRED  
  § TRANSMISSION, Manual Check level x x x x x x x x x x  
      Drain and refill               x      
    Rear suspension Inspect       x       x      
    Fuel filter Replace       x       x      
    DIFFERENTIAL Check level x x x x x x x x x    
      Drain and refill                   x  
    Exhaust system Check for leaks or damage x x x x x x x x x x  
    Heat shield Inspect       x       x      
    Chassis bolts and nuts Retorque   x   x   x   x   x  
    UNDER BONNET SERVICE (BONNET RELEASE: Inside) Months 6 12 18 24 30 36 42 48 54 60 Lube
      km x 1000 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75  
    Engine tune-up    
    Exhaust manifold Retorque           x       x  
    Spark plugs Check, replace as required   x   x   x   x   x  
    Dash pot Check operation   x   x   x   x   x  
    Throttle sensor Check operation   x   x   x   x   x  
    Ignition timing Check, adjust as required   x   x   x   x   x  
    Idle speed and mixture Check, adjust as required   x   x   x   x   x  
    Special procedures required to adjust mixture.    
3   Brake (and clutch) fluid reservoir Check level x x x x x x x x x x BF
4   Evaporative emission control system    
    Fuel vapour storage canister lines Inspect   x   x   x   x   x  
    Fuel lines and hoses Inspect   x   x   x   x   x  
    Power steering reservoir (where fitted) Check level x x x x x x x x x x AF
5 § Air cleaner element Inspect   x       x       x  
      Replace       x       x      
    Drive belts Adjust or replace   x   x   x   x   x  
    Timing belt Replace EVERY 105 000 km  
    Vacuum lines and hoses Check   x   x   x   x   x  
    BODY AND INTERIOR SERVICE Months 6 12 18 24 30 36 42 48 54 60 Lube
      km x 1000 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75  
    Clutch pedal freeplay (5-13 mm) Check   x   x   x   x   x  
    Brake pedal freeplay (4-7 mm) Check   x   x   x   x   x  
    Battery Check and fill x x x x x x x x x x  
    Body Lubricate x x x x x x x x x x  
§ - Under "Severe Service", service these items more frequently
Service Information Notes
LUBRICANT SYMBOLS
AF Automatic Transmission Fluid
BF Brake Fluid, High Boiling Point
GL4 Gear Lubricant, API Service GL-4
GL5 Gear Lubricant, API Service GL-5
MO Motor Oil
RA Radiator Additive
CRANKCASE "SF" or "SG" MO
CAPACITY, litres W/filter W/O filter
All 3.5 3.2†
† Fill only to FULL mark.
All temps. 10W-30 10W-40 10W-50
  20W-40 20W-50
TRANSMISSION, Manual 75W-90 GL4 or GL5†
† May also use 80W-90.
CAPACITY, 2.0 litres.
DIFFERENTIAL 90 GL5
CAPACITY, 0.65 litres.
COOLING SYSTEM
CAPACITY, litres W/heater
All 6.0
Pressure, 88 kPa.
FUEL TANK Litres
All 45
BRAKES
Self adjusting.
Disc brakes front and rear, replace pads when lining is worn to 1 mm thickness.
Bleeding Sequence: Not specified.
Disc rotor minimum thickness: 16 mm (Front);
8 mm (Rear).
maa3-24-7996-95-80

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